Object : PET bottle flakes recycling machine
1- Raw Material: PET bottles in loose or baled
2- Electricity power: 380V 50HZ 3P or customized
3- Capacity: 500kg/hr
4- Brand Used in the Line: Contactor SIEMENS/SCHNEIDER Brand
5- "TECO"or "DELTA"Inverter. RKC/Japan temp. meter
6- Labor request: 5-7 (1 person feeding, 2-4 person manual sorting, 1 person packing, 1 person managing)
7- Line dimension: 55x5x4.5m (also we can install the line as "U" or "L" shape)
8- Installed power: 231.57KW (hot washing and hot air drying heating by electricity)
9- Power consumption: ≈140KW Per Hour
10- Water Feeding: 2-3m³ per Hour
11- Water consumption: ≈ 1m³ Per Hour (based on use water recycling system)
We can manufacturing the production line according to the customer requirement and final flakes quality requirements;
This production line is high automatic operating and save labor cost and low after maintenance.Our machinery is widely used in domestic and abroad in many countries;
Features:
1.We have the Bale opening and feeding system which and equally feeding the material save labor;
2.You can use the manually sorting system to selecting out different color bottles and non-PET material;
3- Metal detector is optional for you which used to take out any kind of metal from the PET bottles;
4- Specially designed PET bottle Crusher Machine can easily get high output and with water doing wet griding can extension the blades use life, reduce the dust generation;
5- High speed Dewatering machine and the drying system can guarantee the final PET flakes moisture <1%.
6- The Fin dust separator machine will remove the final labels from the flakes to guarantee the PVC content.
Final flakes quality of PET bottle flakes recycling machine :
| Technical Parameter |
Specifications |
| Flakes size |
12-14mm |
| Moisture Content |
≈0.01% |
| PVC content |
Less than 150 ppm |
| PH |
7.5 +/- 0.5 |
| Bulk density |
250-400 kg/m³ |
| Intrinsic Viscosity |
> 0.70 |
| Non-PET |
Less than 150 ppm |
| Color |
Less than 200 ppm |
| Suitable to be used for |
Polyester/ PET strapping
Polyester Fiber/ PSF |
Machine List Components of PET bottle flakes recycling machine:
1-Conveyor→ 2-Label remover→ 3-Sorting table→ 4Conveyor→ 5-Crusher→ 6-Screw loader→ 7-Floating washing tank→ 8-Friction washer machine→ 9-Screw loader→ 10-Hot washing tank→ 11-Screw loader→ 12-Friction washer machine→ 13-Floating washing tank→ 14-Floating washing tank→ 15-Screw loader→ 16-Horizontal Dewatering machine→ 17- Hot air drying system→ 18-Silo→ 19-Electric control panel
Main Machine & Function of the PET bottle flakes recycling machine
Label Remover
Δ Used to peeling the labels from plastic bottles by high speed blades
Δ Working with water
Δ Label separation rate >95% (for round bottle)
Crusher
Δ Used for size reduction of plastic bottles into flakes
Δ Cross-cut rotor design specially for plastic bottle crushing
Δ Capacity: 1200-1500kg/hr (screen mesh size: 18mm)
Sink-Float Tank
Δ Used to washing the PET flakes and density separation floating contamination from flakes
Δ Sink-float tank designed with 4PCS automatic drums on top for manpower saving
Friction Washer
Δ Used to scrubbing the flakes by high speed blades to remove dirt and water
Δ High speed (1440rpm) for superior performance
Hot Washing Tank
Δ Used to washing the flakes by hot water to remove glue and greasy dirt
Δ Feeding caustic soda/detergent to wash
Δ Heating by electricity or customized
Δ Tank outside with heating protecting layer made of rockwool
Dewatering Machine
Δ used to remove dirty/water/humidity from the flakes
Δ Moisture remain: ≈1%
Δ With the roller bearing and fixed outside of rotor for long use life
Δ With water spray system to clean the mesh
Drying Machine
Δ Including dewatering machine and hot air drying system
Δ Used to reducing moisture content remain from the flakes by high speed blades and hot air
Δ Rotary speed of dewatering machine: 1440rpm
Δ Drying system heating by electricity
Δ Final moisture content remain <1%
Electric Control Cabinet
Δ With thermal relay to projecting the engin
Δ With overloaded alarm and protecting system
Δ With emergency shut off control
| SN: |
Item name: |
QTY: |
Remark |
Power(KW) |
| 1 |
CBD-600 Conveyor |
1 SET |
|
1.5KW |
| 2 |
Label remover machine |
1 SET |
Dry type working without water |
7.5KW+4KW+1.5KW |
| 3 |
ST-600 Sorting table |
1 SET |
|
1.5KW |
| 4 |
CBD-600 conveyor |
1 SET |
|
1.5KW |
| 5 |
S-800 crusher |
1 SET |
|
37KW+0.37kw |
| 6 |
Φ300 Screw loader |
1 SET |
washing part |
2.2KW |
| 7 |
1st Φ300 Floating washing tank |
1 SET |
washing part |
4KW |
| 8 |
Friction washer machine |
1 SET |
washing part |
7.5KW |
| 9 |
Φ300 Screw Loader |
1 SET |
washing part |
2.2KW |
| 10 |
Hot washing tank |
1 SET |
washing part |
7.5KW+54KW |
| 11 |
Φ300 Screw Loader |
1 SET |
washing part |
3KW |
| 12 |
Friction washer machine |
1 SET |
washing part |
18.5KW |
| 13 |
2nd Φ300 Floating washing tank |
1 SET |
washing part |
4KW |
| 14 |
3rd Φ300 Floating washing tank |
1 SET |
washing part |
4KW |
| 15 |
Φ300 Screw Loader |
1 SET |
washing part |
2.2KW |
| 16 |
Horizontal Dewatering machine |
1 SET |
washing part |
18.5KW |
| 17 |
Hot Air Drying system |
1 SET |
washing part |
36KW+7.5KW |
| 18 |
Silo |
1 SET |
washing part |
|
| 19 |
Electric control panel |
1 SET |
|
|
| |
|
|
Total installed Power |
224.47KW |
Our services:
1- Pre-sale: we given client the details technician offer, sign the sales contract etc.
2- In-sales: we supply the details layout, installation instruction, technician support for the clients.
3- After sales: we arrange engineer to install the machinery and training the workers for client.
4- We have 24hours team to solve the after sales problem.
5- We have free spare parts with the machine.
6- We supply long term spare parts for every customer.
7- We always up date the new technology to every customer.
8- High capacity and ideal finished products for your requirements;
9- Superior quality for long service life;
10- Energy saving design of machine and production line for your cost saving;
11- Easy and safe to operate, easy repair for your cost saving;
12- Strict cost control for competitive price.
Company Information:
We are a professional plastic machinery manufacturer with many years experience.
The company specializes in plastic recycling equipment,production of plastic pieces of machinery,our main products are plastic recycling equipment mainly includes:PET bottle recycling line, PE/PP film recycling production line, PE/PP milk bottles, barrels, pots of recycling production line, PVC recycling production line for , material recycling production line, PE/PP recycling and granulating equipment; plastic shredder machinery mainly include: double shaft shredder, plastic grinder, and other plastics machinery auxiliary.
PET bottle flakes recycling machine is one of our main products.We produce many of this machine every year,and exporting to many countries.
FAQ of PET bottle recycling machine:
Q: Your company is a transactional company or an industrial manufacture factory?
A: We are an industrial manufacture factory which locates in Zhangjiagang city.
Q:All of your products are made by your self or compacted via purchasing the others?
A: We have independent technical team who focus on making machines, all the products are made by our own factory.
Q:Do you have any other services about your products?
A:We have a lot of experience on making projects and specifications for our clients, also we have a fixed service system.
Q:How do you make the quotation for clients?
A:The price depends on quality and performance but the clients should be satisfied first.
If you want to get more detailed information about our products , our company and our price. Please don't be hesitate to constact with us.
Welcome to send your inquiry, then we will send you the offer with machine specifcation,photos, and the most competitive price! Thank you!
By the way,Our company is about 120 km away from Shanghai .We warmly welcome you to visit our factory anytime.
Our website:http://moogetech.en.made-in-china.com
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