Plastic Bottle PE PP Washing Line
Introduction
Detailed Photos of Recycling Machine for Your Reference:
Application: Used to recycling baled or loose HDPE/PE/PP bottles
Product size: <18mm or customized
Capacity: >500 KG Per Hour
Moisture content remain: <1%
Production Process
1. Label Removing - 2. Size Reduction - 3.1st Friction Washing -
4. Hot Washing - 5.2ND Friction Washing - 6. Density Separation & Washing
- 7. Moisture Reduction - 8. Product Collecting
Main Machines & Function
Label Remover
Δ Used to peeling the labels from plastic bottles by high speed blades
Δ Working without water
Δ Label separation rate >95% (for round bottle)
Crusher
Δ Used for size reduction of plastic bottles into flakes
Δ V-shape rotor design for high efficiency
Δ Capacity: 500-600kg/hr (screen mesh size: 18mm)
Friction Washer
Δ Used to scrubbing the flakes by high speed blades to remove dirt and water
Δ High speed (800rpm) for high efficiency
Hot Washing Tank
Δ Used to washing the flakes by hot water to remove glue and greasy dirt
Δ Feeding caustic soda/detergent to wash
Δ Heating by electricity or customized
Δ Tank outside with heating protecting layer made of rockwool
Δ Special design for PP/PE recycling
Sink-Float Tank
Δ Used to separating the sinkable contamination and cleaning the PP/PE flakes by rolling drums
Δ Sink-float tank designed with 5PCS automatic drums on top for flakes cleaning and conveying
Δ The side dirt lift screw conveyor is optional
Drying Machine
Δ Including vertical dewatering machine and hot air drying system
Δ Used to reducing moisture content remain from the flakes by high speed blades and hot air
Δ Dewatering machine spinning speed: 1200rpm
Δ Drying system heating by electricity
Δ Final moisture content remain <1%
Electric Control Cabinet
Δ With thermal relay to projecting the engin
Δ With overloaded alarm and protecting system
Δ With emergency shut off control
Optional Machine
Trommel Separator
Δ Used to loosening the bottles and screening out the dirt, sand, soil from bottles
Δ Installed before label separation unit
Zigzag Label & Dust Separator
Δ Used to sucking out the label flake remain and fine dust from finished product
Δ Installed before collecting silo
| Processing Unit |
Machine Information |
| No. |
Item |
No. |
Name |
Model |
QTY |
Power (KW) |
| 1 |
Label Removing |
1 |
Belt Conveyor |
|
1 SET |
|
| 2 |
Label Remover(Dry Type) |
|
1 SET |
|
| 2 |
Size Reduction |
3 |
Belt Conveyor |
|
1 SET |
|
| 4 |
Plastic Crusher(Wet Type) |
|
1 SET |
|
| 5 |
Screw Conveyor |
|
1 SET |
|
| 3 |
1st Friction Washing |
6 |
Friction Washer |
|
1 SET |
|
| 4 |
Hot Washing |
7 |
Screw Conveyor |
|
1 SET |
|
| 8 |
Hot Washing Tank |
|
1 SET |
|
| 9 |
Screw Conveyor |
|
1 SET |
|
| 5 |
2nd Friction Washing |
10 |
Friction Washer |
|
1 SET |
|
| 11 |
Screw Conveyor |
|
1 SET |
|
| 6 |
Density Separation & Washing |
12 |
Sink-Float Tank |
|
1 SET |
|
| 13 |
Screw Conveyor |
|
1 SET |
|
| 7 |
Moisture Reduction |
14 |
Dewatering Machine |
|
1 SET |
|
| 15 |
Hot Air Drying System |
|
1 SET |
|
| 8 |
Product Collecting |
16 |
Silo |
|
1 SET |
|
| |
|
17 |
Electric Control Cabinet |
|
1 SET |
|
| |
|
18 |
Free Share Parts |
|
1 SET |
|
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